Total productive maintenance tpm concentrates on productivity improvement, primarily by way of maximizing the availability of equipment. In the structure, total productive maintenance resembles many aspects of total quality management tqm, such as employee empowerment, managements commitment, longterm goal settings, etc. Other areas of emphasis include minimizing machine downtime resulting from unexpected breakdowns, fully utilizing a machines capabilities, and tracking life cycle cost. Mean downtime includes the time from the reporting of an asset being down to the. T r srinivas3, raghavendra m j4 1assistant professor, department of mechanical engineering, p. Total productive maintenance tpm was first defined in 1971 by the japan institute of plant maintenance jipm. This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility. Unlike iso certification process, in tpm, focus is on maintaining the equipment and process in perfect. According to nakajima 1989, the goal of total productive maintenance tpm is continuously improve all operational conditions, within a production system by motivating the daily understanding of all employees.
Time and conditionbased maintenance 299 introduction to oncondition maintenance 302 friction between maintenance and production 304 what if we were starting from scratch. Pdf total productive maintenance tpm has become one of the most popular. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. A project report submitted in partial fulfillment of the requirements for the award of the degree of.
Each pillar has seven steps which are oriented around the plandocheckact cycle and have allocated pillar champions. Lessons from the gemba volume 1 is a collection of stories and case studies about applying lss to notforprofit organizations. Eight pillars of total productive maintenance tpm 9. This page contains total productive maintenance tpm seminar and ppt with pdf report. As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but. It is teambased preventive and productive maintenance and involves every level, from top executive to the floor operator. This paper presents a brief action plan for implementation of total productive maintenance tpm. Total productive maintenance seminar report, ppt, pdf. Action plans in implementation of total productive maintenance.
A few ways to help find root causes 315 the 5 whys 317 fishbone diagrams 320 fault tree diagrams 323. Pdf total productive maintenance tpm implementation. Implementation of total productive maintenance in large. A unique user profile that will allow you to manage your current subscriptions including online access the ability to create favorites lists down to the article level. Total productive maintenance tpm seminar and ppt with pdf report.
Also explore the seminar topics paper on total productive maintenance with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020. Total productive maintenance tpm is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. The ev olution in maintenance and efficiency international journal of engineering research an d applications ijera, vol. Pdf total productive maintenance tpm implementation practice. Productive maintenance tpm implementation on an organization in terms of productivity and quality levels. Heute wird tpm auch als total productive manufacturing oder total productive management im sinne. Total productive maintenance is defined as an attitude, concept and process of continuous improvement in maintenance and manufacturing processes to improve overall equipment effectiveness, operating efficiency, output quality and worker safety davis, 1995. It includes the training, safety, and repeat scheduling following the completion of the initial clean. From an empirical study, conducted by these authors, it is revealed that demanding quality in maintenance practices is still a far cry.
Total productive maintenance lean manufacturing and six. Lack of understanding of the method and implementation guidelines appear to be the major factors. Implementing successful total productive maintenance tpm. Total productive maintenance seminar report, ppt, pdf for. Total productive maintenance tpm concepts and literature. Total productive maintenance overview the mission of each pillar is to reduce loss with the ultimate aim of elimination of all losses. Today, a productive maintenance strategy and programs have utmost importance in order to discover the useable but hidden resources in an organization. Introduction to total productive maintenance by seiichi. This came in response to the maintenance and support problems in commercial factory. The procedure is virtually identical to that which would be applied to the autonomous maintenance part of a zero fails team. In the last three years for which data are available the following. Total productive maintenance tpm, overall equipment efficiency oee.
Total productive maintenance tpm summary of tpm tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance of. Thus all employees took part in implementing productive maintenance. A wellconceived action plan is a prerequisite to unearth those potential treasures. This is a research report on project on total productive maintenance by jagruti shah in operations research category. Later the method was further developed by the japan institute for plant. Total productive maintenance total productive maintenance tpm is a new way of looking at maintenance, or conversely, a reversion to old ways but on a mass scale. Total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. An introduction to total productive maintenance tpm j. Implementing successful total productive maintenance tpm in. To start implementation of tpm firstly top management need to understand that tpm needs to be part of a long term culture change programme, not just an initiative for the maintenance department. Download total productive maintenance seminar reports. Tpm improves equipment effectiveness lean production.
Total productive maintenance tpm linkedin slideshare. By then nippon denso had made quality circles, involving the employees participation. Total productive maintenance tpm seminar ppt and pdf report. Explore total productive maintenance with free download of seminar report and ppt in pdf and doc format. Specially developed by a jipmcertified tpm consultant, this professional presentation on total productive maintenance combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars, autonomous and planned maintenance into a highly detailed training tool. Process performance, such as the ratio of achieved to planned work, as well as of schedule compliance.
Pdf an introduction to total productive maintenance tpm. Maintenance prevention and maintainability improvement gave birth to productive maintenance. Project on total productive maintenance by jagruti shah in. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. This powerpoint includes a stepbystep implementation process of tpm. Total productive maintenance tpm ist ein wichtiges element aus dem lean. Cayman systems usa 5 7773394 1998 revision a 980810 tpm awareness information 2 courtesy, in part, of motorola sps. Jun 21, 20 specially developed by a jipmcertified tpm consultant, this professional presentation on total productive maintenance combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars, autonomous and planned maintenance into a highly detailed training tool. Audit, schedule a periodic audit first daily, then weekly to verify that the 5s. The number, frequency, and severity of equipment breakdowns can be decreased with proper maintenance. The goal of the tpm program is to markedly increase production while, at the same. College of engineering, mangaluru, karnataka state, india 574153. Tpm can be of great value and its target is to improve core business processes.
This is autonomous maintenance, one of the features of tpm. The process of integrating equipment maintenance into the manufacturing process, in order to stabilize equipment, thereby increasing availability, performance and quality of the equipment. An introduction to total productive maintenance tpm. When equipment breaks down or performs poorly, it causes serious disruption to your business.
The human resource aspect was investigated to assess motivation of operators through training to reduce set up times, change over stoppages, defects rate and resource wastage on the shop floor. An introduction to total productive maintenance tpm by venkatesh j. Tpm, however, stands for total productive maintenance, or productive maintenance with total participation. Download total productive maintenance seminar reports, ppt, pdf, total productive maintenance seminar topics, abstracts, full documentation, source code.
First developed in japan, tpm is teambased productive maintenance and involves every level and function in the organisation, from top executives to the production floor operators. So the management decided that the operators would carry out the routine maintenance of equipment. A methodology for implementing total productive maintenance in. As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but also a cultural transformation programme. This experience led to the recognition that a leadership mindset engaging front line teams in small group improvement activity is an essential element of. Tpm focuses on involving machine operator in the routine checks and cleaning of the machine to detect problems earlier. Here, di downtime for a month and n total number of months. Total productive maintenance and the basic pillars of tpm. A unique user profile that will allow you to manage your current subscriptions including online access. This was the first book in english on total productive maintenance tpm a system which has been shown to reduce breakdowns to almost zero and increase worker. The total productive maintenance tpm is a concept for maintenance activities. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. Productivity and reliabilitybased maintenance management.
Effect of total productive maintenance tpm implementation. Sample of powerpoint in pdf format for tpm total productive maintenance course. The tpm implementation methodology provides organizations with a guide to fundamentally transform their shop floor by integrating culture, process and technology moore, 1997. Tpm total productive maintenance engages operators to improve equipment. This paper presents a brief action plan for implementation. This was the first book in english on total productive maintenance tpm a system which has been shown to reduce breakdowns to almost zero and increase worker productivity by as much as 150 percent.
The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. Tpm was first applied by the japanese company nippondenso. Total productive maintenance tpm has become one of the most. Total productive maintenance strategische instandhaltung mobiler. Total productive maintenance is an innovative approach to maintenance that optimizes equipment effectiveness, eliminates breakdowns and promotes autonomous maintenance by operators through daytoday activities involving total workforce bhadury, 2000. Tpm steht im original fur total productive maintenance. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Introduction to total productive maintenance by seiichi nakajima. Total productive maintenance tpm is a proven strategy for medium to large industries to get superior business results and develop people skills to take on future business challenges. A study of total productive maintenance implementation.
Description download total productive maintenance training textbook comments. Pdf total productive maintenance training textbook. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines. Total productive maintenance tpm why, what, where, who anand subramaniam 2. Oct 25, 2016 total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. Search and upload all types of project on total productive maintenance projects for mbas on. Total productive maintenance second edition by terry wireman 2004, 224pp, illus.
The concept of total productive maintenance tpm has been introduced and developed by japanese in 1971. Total productive maintenance tpm implementation in a. Total productive maintenance implementation 187 education and training. Total productive maintenance, strategic management, books. Maintenance has a deep greater affect on corporate profitability than most managers are feeling to consider, much less admit.
Report total productive maintenance training textbook please fill this form, we will try to respond as soon as possible. Total productive maintenance tpm was developed by seiichi nakajima based on the experience of the practical application of maintenance best practices in japan between 1950 and 1970. In tpm the machine operator performs much, and sometimes all, of the routine maintenance tasks themselves. This auto maintenance ensures appropriate and effective efforts are. According to nakajima 1989, the goal of total productive maintenance tpm is continuously improve all operational conditions, within a production system. Introduction to total productive maintenance study guide tpm100sg00100. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization tpm focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes. Tpm is not at all like maintenance activities that repairs machine breakdowns, however it is a proactive approach that essentially aims to prevent unexpected stoppages in the.
Keep your equipment fully functional with total productive maintenance. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Performing manual oee calculations helps reinforce the underlying concepts and. This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better.
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